CMM COMPASS
CMM COMPASS Select by Operation Method Manual-method

Manual-method

Contents.

Based on their operation styles, CMMs are divided into "manual-method" and "CNC (Computer Numerical Control)-method" machines. Manual-method CMMs are operated by hand using controllers or other devices.

Here, we will introduce manual-method CMMs from various manufacturers. If you are considering the implementation of a manual-method CMM, this information will be useful for you.

CRYSTA-Plus (Mitutoyo)

CRYSTA-Plus image
Source: Mitutoyo website (https://www2.mitutoyo.co.jp/eng/new/news/2002/02_14.html)

Mitutoyo's Crysta-Plus M500/700 series was designed as a high-precision manual coordinate measuring machine easy to use in manufacturing settings. It guarantees an error of indication of E=(3.5+4.5L/1000) μm. The knobs located on the front of the body allow for clamping in the X, Y, and Z axes, facilitating precise positioning for measurements. It maintains stable precision even in unstable temperature environments like workshop floors, with its temperature compensation function covering a wide range from 16°C to 26°C.

Considering that many users attach a centering microscope, the Crysta-Plus M500/700 series features a fine feed system for X and Y axis adjustments in one location, significantly improving operability. Optional lighting systems can be attached to the end of the Z-axis. These meticulously designed features precisely meet user needs.

Especially suited for process control at production sites and other locations, it allows real-time monitoring of measurement results and detects abnormalities in work processes, preventing the production of defective products. The Crysta-Plus M500/700 series offers flexibility under a wide range of temperature conditions and supports workpiece diagrams, catering to user requirements.

This series, combines usability with high precision in a manual-method CMM, supporting quality control in manufacturing processes and further strengthening Mitutoyo's leadership in manual CMMs.

ALPHA (Hexagon Metrology)

ALPHA image
Source: Hexagon website (https://hexagon.com/products/alpha-2-0)

The ALPHA series from Hexagon Metrology is a flexible CMM suitable for dimensional measurement of large cast iron and machined parts. By equipping it with an 3D scanning laser head and a continuous servo wrist, it can quickly measure complex contour shapes (optional). A bellows cover can also be added, enabling the CMM to operate even in dirty environments. There are two versions: ALPHA Classic and ALPHA Performance.

   

Top 3 Recommendations for CMM
by Application

For Ease of Use
and Versatility
XM Series(KEYENCE)

Source: KEYENCE Website(https://www.keyence.com/products/measure-sys/cmm/xm/index_pr.jsp)

This CMM has a caliper-like feel, enabling even beginners to perform high-precision measurements. It can be carried without the need for temperature control, allowing for immediate measurements at any desired location and time. As it doesn't require a large installation space, it's a CMM with a low entry barrier.

  • A unique handheld-type CMM that can be used with a caliper-like feel
  • Usable outside of the measurement room
  • Wide measurement range of up to 2m
KEYENCE Website Read More
For Measurement Accuracy
and Stability
ZEISS XENOS(Carl Zeiss)

Source: Carl Zeiss Website(https://www.zeiss.com/metrology/products/systems/cmm.html)

Utilizing linear drive on all axes, this CMM boasts high precision with a maximum permissible length measurement error of 0.3+L/1000μm, repeatability of ±0.2μm, and resolution of 0.001μm. The reduced occurrence of errors allows for a decrease in the need for remeasurement.

  • Maximum permissible length measurement error of 0.3+L/1000μm
  • Repeatability of ±0.2μm
  • Resolution of 0.001μm
Carl Zeiss Website Read More
For Smart Factory
Integration
CRYSTA-Apex(Mitutoyo)

Source: Mitutoyo Website(https://www.mitutoyo.com/products/coordinate-measuring-machines/)

A CNC CMM that was first developed in 1976.

It features applications that respond to the demand for "Smart Factories" by allowing monitoring of operational status and maintenance management of the machine through the network.

  • Developed by drawing on over 80 years of manufacturing expertise
  • Selection of optimal probe for the workpiece
  • Compatible with Smart Factory environments
Mitutoyo Website Read More

Reasons for Selection

  • Ease of Use and Versatility: Based on our research, these CMMs offers the highest precision and a wide measurement range among handheld devices usable outside the measurement room.
  • Measurement Accuracy and Stability: Among the surveyed options, these CMMs exhibit the highest values in terms of maximum allowable length measurement error, repeatability, and resolution.
  • Smart Factory Integration: Among the surveyed manufacturers, these CMMs are most extensively implemented as CNC CMM compatible with S.M.S. (SMART Measurement System).