A Coordinate Measuring Machine (CMM) is a precision instrument used to measure the geometry of physical objects by sensing discrete points on their surfaces with a probe. These machines are essential in industries like aerospace, automotive, medical devices, and electronics, where accurate measurements are critical for quality control and assurance.
CMMs operate within a three-dimensional Cartesian coordinate system (X, Y, Z axes) and can be equipped with various types of probes, including touch-trigger, scanning, laser, and optical sensors. Laser CMMs, in particular, offer non-contact measurement capabilities, making them ideal for delicate or complex surfaces.
Industries that require high precision and repeatability in measurements—such as aerospace for aircraft components, automotive for engine parts, and medical for implants—benefit significantly from the use of CMMs. By ensuring components meet exact specifications, CMMs help maintain product quality and compliance with industry standards.
The cost of CMMs in the U.S. varies widely based on type, size, capabilities, and brand. While manufacturers often do not publicly disclose prices, approximate ranges are as follows:
Type | Features | Price Range (USD) |
---|---|---|
Portable CMMs (including laser trackers) | Mobile, versatile, often used in field environments | $10,000–$80,000 |
Benchtop/Small Bridge CMMs | Compact, suitable for small parts and labs | $30,000–$80,000 |
Standard Bridge CMMs | Standard-size, general-purpose measurement | $80,000–$200,000 |
Gantry/Large-Scale CMMs | High-volume or large part measurement | $250,000–$500,000+ |
CT Scanning CMMs | High-end, internal structure measurement | $500,000–$1,000,000 |
These figures are indicative; actual prices depend on specific configurations, software packages, and service agreements. For precise pricing, it's advisable to contact multiple manufacturers or distributors directly.
A rising player in the global CMM market, KEYENCE is best known for its image-based CMMs, which require no fixtures or probing. Their strength lies in ease of use, fast measurement speed, and no need for specialized operators, which significantly reduces the barrier to adoption for small and medium-sized enterprises (SMEs).
KEYENCE machines are highly compact and easy to deploy, offering a plug-and-play experience with minimal setup. Their strength lies in ease of use, fast measurement speed, and no need for specialized operators, which significantly reduces the barrier to adoption for small and medium-sized enterprises (SMEs).
Known for high-precision optics and robust German engineering, Zeiss offers a wide range of CMMs, including bridge, gantry, and CT models. Their machines are trusted in high-precision industries such as aerospace and medical manufacturing. Zeiss also excels in integrating metrology software with automation solutions.
A global leader with a diverse portfolio, Hexagon offers bridge, horizontal arm, and portable CMMs, including advanced laser CMM systems. Their systems are praised for their modularity, scalability, and cutting-edge software like PC-DMIS, which supports complex measurement workflows and reporting.
Mitutoyo's CMMs are known for their user-friendly interfaces, reliable performance, and strong cost-to-performance ratio. They provide excellent after-sales support, comprehensive training options, and a solid range of accessories. Their equipment is commonly used in quality assurance labs across automotive and electronics sectors.
Purchasing a used CMM can offer cost savings, with prices typically 50%–70% lower than new models. Platforms like eBay, EquipNet, and Resell CNC are common marketplaces for used equipment.
Factor | New CMM | Used CMM |
---|---|---|
Warranty and Support | Manufacturer warranty and service | May lack warranty; limited support |
Technology | Latest hardware and software | Older tech; may lack modern features |
Customization | Built to your needs | Limited to available specs |
Compliance | Meets current standards | May not comply with new regulations |
While used CMMs can be economical, the benefits of new equipment—especially for critical applications—often justify the investment.
Selecting the appropriate CMM involves several factors:
Consulting with manufacturers and industry experts can provide valuable insights tailored to your specific needs.
Purchasing a CMM can be done through various channels:
When purchasing, especially used equipment, it's essential to verify the machine's condition, calibration status, and availability of support services.
Investing in a new CMM, particularly a laser CMM, offers significant advantages in precision, efficiency, and compliance with industry standards. While the initial cost is substantial, the long-term benefits—such as reduced errors, improved product quality, and enhanced reputation—often outweigh the investment.
Given the variability in pricing and specifications, it's advisable to consult multiple manufacturers and distributors to find the best fit for your needs. Engaging with experts ensures that your investment aligns with your business objectives and measurement requirements.